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Engine Condition Monitoring System Based on Torsional Vibration

The Engine Condition Monitoring System (ECMS) is a non-intrusive condition monitoring technology that predicts engine health and defects much earlier than all other systems. This is achieved with the help of instaneous angular speed obtained by measuring speed.

How Does ECMS work?

Defects in an engine generate non-uniformity in the rotation (torsional vibration) of the crankshaft, which can be measured on the flywheel by the installation of a single non-intrusive speed sensor (a magnetic pickup sensor). This helps to assess in detail the mechanical behavior of the engine and its operating condition by diagnosing injection, compression, or valve state defaults, as well as bearing and moving parts damages.

ECMS vs. the Engine's OEM-mounted Sensors

While the installation of OEM-mounted sensors serves as a crucial safeguard, it alerts operators only once significant damage has already occurred and protects machinery from catastrophic failure. A torsional vibration-based system, on the other hand, enables early detection of emerging defects, ensuring timely maintenance actions to mitigate potential risks.

How Does It Help Pin-point the Cylinder Level Fault?

This can be achieved by adding another RPM sensor on the camshaft for identifying the top dead center (TDC) on any one of the cylinders.

What Sets It Apart From Its Competitors?

Class-certified by ABS
and IRS

Pin-Point Cylinder Level Faults at the Very Nascent Stage

Works for Engines of Any Brand or Model

Requires Only a Single, Non-Invasive Sensor

In-situ (customer environment) as well as remote monitoring are available.

Integrate data from other sources into a single platform.

How Does It Help You?

Avoid Unplanned Shutdowns and Breakdowns.

Shift to Condition-Based Maintenance from Scheduled Maintenance

Achieve Significant Savings in Lifecycle Costs

Reduce The Carbon Footprint.

Overcome the logistical challenges of procuring spare parts and skilled manpower.

Take independent decisions without the need for a certified expert.

Insights From Our System

Global Indicators

    Global indicators will indicate instantaneous readings for the given operating condition.

  • Engine Health: Indicates the overall health of the engine in percentage.
  • Combustion Condition: Indicates Combustion Condition
  • RPM: Engine RPM
  • Performance of Mounts & Supports
  • Governor, Crank driven Accessories Health
  • Increase in Fuel consumption

Experience our Vib360 Dashboard

Empower your business with the transformative potential of Vib360. Request a demo or a free trial today and explore how our cutting-edge condition monitoring system can revolutionize your operations.

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    Certifications

    MHM Tier 2 Notation From ABS For Smart Ship

    IRS Class – Type Approved Certificate for ECMS