Client: Indian Coast Guard, Ministry of DefenseEngines: MTU 4000 Series, 2720 kW, Water Jet Propulsion Challenge: Need for High Reliability and Predictive Maintenance for Critical Maritime Operations Context The Indian Coast Guard (ICG) plays a critical role in safeguarding India’s territorial waters, requiring extreme reliability from their vessels. Being able to predict failures before they […]
Client: Cargo & Logistic operator from Great LakesEngines: Bergen, 3000 kW EachChallenge: Aging Fleet, High Operational demand, and downtime Costs Context The Company operates a fleet of vessels in the Great Lakes; USA, where vessels operate for 9 ~ 10 months each year under heavy load. Given the fleet’s age, minimizing downtime is critical due […]
Client: Indian NavyApplication: Main Propulsion Engine Monitoring (9.3 MW MAN Engine)Objective: One-Year Trial for Comprehensive System Evaluation Context The Indian Navy installed our Vib 360 Monitoring System on one of the tankers, a high-capacity tanker powered by a 9.3 MW MAN single-screw propulsion engine, for a one-year trial period. The goal was to assess the […]
Client: Indian NavyVessel: India’s First Indigenous Aircraft Carrier (IAC)Application: 44,000 kW Twin-Shaft Gas Turbine Propulsion SystemChallenge: Accurate, Reliable, and Low-Maintenance Shaft Power Measurement for Critical Naval Operations Context The Indian Navy required a state-of-the-art shaft power measurement system for their prestigious first indigenously built aircraft carrier (IAC). Powered by twin-shaft gas turbines, each delivering 44,000 […]
Problem Statement The owner of a high-performance Offshore Supply Vessel (OSV) approached us to diagnose the cause of increased vibrations on the vessel’s port engine. Both the port and starboard engines had operated for 4000 hours since their last overhaul, and all standard engine parameters appeared normal, leaving the source of the vibration unidentified. […]
Client: Leading Container Shipping CompanyEngine: 2-Stroke, 64,000 kW Main Propulsion EngineChallenge: Undetected Engine Inefficiency Leads to higher Fuel Consumption Context A major player in the shipping industry, operating a Post-Panamax container vessel with a 64,000 kW 2-stroke main engine, approached us to implemen our VIB360 Smart Efficiency Monitoring and Analytics System. Initially, the client reported […]
Innovation The Vib360 System has pioneered a world-first solution for real-time, online peak pressure measurement. By installing a single digital peak pressure sensor on any one cylinder, the system can accurately provide peak pressure readings (in bar) for all the other cylinders on the engine. Study 1: Qatar’s Leading Maritime and Logistics Company Client: One […]
Problem Statement A prominent power generation site in France encountered operational inefficiencies in one of its key turbines. The turbine began to exhibit performance issues. During a routine quarterly review, the VIB 360 system, integrated with the VibBox, which was already installed on the system detected abnormal vibration patterns. The data revealed that torsional […]
Problem Statement A power generation facility was facing recurring mechanical failures in its steam turbine, resulting in substantial downtime and revenue loss. The turbine, crucial for energy production, frequently experienced high vibration levels and unexpected shutdowns. Initial diagnostics pointed towards excessive torsional vibrations, but the exact source of the problem remained unclear. The displacement […]
Problem Statement A high-capacity turbine at a power generation plant was facing periodic and unexpected downtimes, severely affecting both operational efficiency and revenue generation. Symptoms such as excessive vibrations, abnormal noise, and overheating were observed, but the root cause remained elusive. Despite multiple costly manual inspections and interventions, the plant’s existing monitoring systems failed […]